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Carolyn Clayton CoalportI have been making bone china flowers since May 2004 when I offered to be a volunteer at Coalport China Museum. It was during my final years at University so was after some work experience.  On my first day I was taught how to make roses out of bone china clay by a lovely lady called Mary who had been a demonstrator at museum for 16 odd years. On day 3 of my practicing making these flowers, 3 visitors to the museum asked me how many years I had been making them!  This brought fits of giggles from me and I responded 2 days!  It seemed my apprenticeship in china rose flower making was over.   However there were many other flowers such as the daffodil, daisy and the carnation which took a bit longer than 2 days to master.  But I was a complete natural.  I remember just knowing I would be able to make them before I even tried.

This voluntary role led led to being offered a job, as very soon Mary decided to retire.  I took a job share and did a day a week for a couple of years.  Since those days I have kept my hand in as I love the job so much.

I still love it to this very day and always look forward to my shifts at the Museum. I find it very therapeutic and rewarding.  My love of flower making are what led me to develop my flower people.

My Bone China Flowers made at Coalport China Museum

bone china flowers drying

Bone China Clay

Bone china clay is a type of porcelain that is made with 50% animal bone ash, 25% china clay (kaolin) & 25% china stone (feldspar).  It has a ‘translucent body’ due to the animal bone content and it is the whitest, finest clay porcelain.  The bone also gives it some strength and it was first developed by Spode in 1799 and later used by all the potteries in England.  I was expensive to produce but it was finer and whiter than all the other porcelain at the time.

Bone china clay is a very specialised clay.  It is great for slip ware and slip casting, but in terms of sculpting it is only really good for making small items such as flowers.

To make bone china flowers the clay and bone needs to has to have gum arabic added to make it more pliable.  Gum arabic is a plant sap and only added for bone china flower making clay, not in slip. You couldn’t make the flowers with bone china clay without gum arabic.

Bone china clay is sticky, so oil needs to be added to the hands to make it more workable.

History of Bone China Flower Making

Bone China Flowers have been hand-made to decorate pottery since the middle of the eighteenth century.  They were popular in Victorian times where tiny hand made flowers were made into broaches and flowers were added to bowls and vases.

In the 1800’s Coalport China had a range of flower encrusted pottery which they called  Coalbrookdale. Coalbrookdale ware was a very desirable line of hand-painted and sculpted china at its time, famous for the sculpted ornamentation and inspired use of colour.

Bone china flowers were only ever made by girls after an apprenticeship period.  Those who showed potential were chosen to stay and would learn to make bone china roses, daffodils, daisies, pansies and many other flowers.  All the flowers were handmade using their hands and simple tools such as a comb.

A comb was used to create spiky effects and the center of a daisy, over the years a tea sieve or metal mesh has been used.

The girls would be on piece work so the more they made the more they got paid. 500 a day was what they aimed for as this would give them a decent pay packet.

coalport bone china flowersDecoration on Coalport Bone China

This is the part that has always impressed me.  When Coalport and other potteries created these elaborate wares there was a lot that could go wrong. So many processes and stages where things could go wrong.

Once a piece was made, it would get a biscuit firing which took days, then if it survived it would be dipped in glazed and fired a second time.  Then each colour had to go on and be fired separately as each colour had a different firing temperature.  So if an object had say 6 colours on it, it would have been in the kiln 8 times.  That’s a lot of firings just to get a few colours on a plate!

Now a firing back in the day when they used bottle kilns was a major job.  The firings took days.  The man in charge of firing the kiln was a fireman and he was the highest paid. All he had was a shovel and tons of coal (apparently 15 tons per firing) and that was it. He had the skill of getting the kiln to the correct firing temperature and not a bit above.  Had he over fired, every other person involved in the pottery making of the pieces would have not be paid.    The success of the potteries back in the day were down to the brilliant team work.

Firings are easier today.  I have a nice electric kiln with a simple controllable panel where I tell it what temperature to fire too, then leave it and go out shopping.  Simple.

The decoration of pottery has seriously evolved.  You can fire all colours together at the same temperature, and add colour to wet or leather hard clay and bisc ware.   You can even print a photograph from a laser printer and make your own ceramic transfers.

 

The Story of China Flower Making – Coalport China Museum

 

story of flower makingFactories in England using hand-made flowers in their designs included Chelsea, Bow Derby and Minton.  ‘Coalbrookdale’ is used as a general term for intricate flower encrusted pottery pieces produced at Coalport.

Handmade porcelain flowers were produced at Meissen in Germany from the early eighteenth century. in 1748 individual flowers accounted for five sixes of the production at the Serves Factory. They were either mounted on wire stems or applied directly to the surface of vases. In the 1750’s the Vincennes factory employed 46 girls making porcelain flowers to be mounted on wire stems with metal leaves.

Madame de Pompadour even had a porcelain flower garden made for wintertime.

Bone china flowers are a well known form of decoration on Coalport China. They were used to decorate a range of Coalport china called Coalbrookdale Ware.
The flowers were made completely by hand from bone china clay.

At the Coalport China Works, this skilled task was usually performed by women. They could each make a china rose in about thirty seconds.

The flower makers required only simple tools.
They would use a comb made from leather, wood or bone to make indentations in the clay and a scalpel for cutting.
The most skilled flower makers had a comb made of bone as a sign of their higher status.

Flower makers today use every day objects such as tea strainers as tools. They rub cooking oil into their hands to prevent the clay sticking.

Bone china clay used to ‘go off’ very quickly and was extremely smelly.
Modern bone china clay contains special chemicals to prevent it ‘going off’ so quickly.

Coalport China Musuem

Coalport in Shropshire England was founded in 1795 by John Rose.  The firm later moved to Stoke-on-Trent, Staffordshire, eventually, in the modern day becoming part of the Wedgwood Group.

How to Make Bone China Flowers

I have created some ‘How to’ guides to show you with images how I make these bone china flowers:

How to Screen Print on Clay

Here I show you how to screen print on clay.  I have only really done this a handful of times so as I get better I will add more tips and images to this post.  I have only…

How to Make Plaster Press Moulds

Below is a step by step tutorial on how to make a plaster press moulds. Plaster press or hump holds are very  simple and easy to do at home, but it is messy.  As I do all my…

Exhibiting at Bridgnorth Open House Arts Trail

On the 8th and 9th of June I will exhibiting at the Bridgnorth Open House Arts Trail. You can find me on the trail which is open from 10am-4pm on both days. I maybe demonstrating flower making also.…

Gifts for Potheads

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How to Make a Poppy out of Clay

This is how I make Poppies out of clay.  Any clay will work as long as its soft and wet enough. What you will need: 1. Clay 2. Craft knife 3. Old comb 4. Pointy implement (sharp pencil will…

My first cruise on board Symphony of the Seas

Last month I went on the Royal Caribbean’s ship Symphony of the Seas to see my sculpture in all its glory.  I wrote a post about it here on my other blog. Me and my son had the…

Shop Window Display Harrods

I recently had a commission to make some large flowers which were to be painted and put on stems for a window display.  They wanted a few hundred flowers, some were tuber-roses, you can see how I made…

Public Art – Heidi – Royal Caribbean Symphony of the Seas

Public Art Sculpture For a couple of years I have been dreaming about making large sculptures of my flower ladies.  I can picture them as large sculptures in shopping malls and I see a dedicated sculpture park for people…

Videos of me making bone china flowers

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